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How to Coat Industrial Concrete: Step-by-Step Guide

 

An industrial concrete floor is a basic foundation used in most buildings, both for residential and commercial. And maintaining concrete comes with having to coat it with a special material in order to prevent it from getting damaged.

In this post, we will look into the ins and outs of industrial concrete and how you can have yours coated to keep it lasting longer than ever.

What is industrial concrete and why do you need to coat it?

Industrial concrete floors are concrete floors that have been specifically designed and constructed for industrial use. They are usually found in factories, warehouses, and other commercial and industrial buildings. Due to the heavy traffic and equipment that they need to accommodate, these floors are typically much thicker and stronger than regular concrete floors. However, they are also much more susceptible to wear and tear since they are constantly being used.

Typically, an industrial floor can be found in one of three different types of environments:

  1. Heavy traffic areas: These are areas where there is a lot of foot traffic and/or heavy equipment is constantly moving around.
  2. Wet areas: These are areas where there is a lot of moisture, either from spills or from condensation.
  3. Dry areas: These are areas that don't have a lot of moisture and aren't susceptible to spills.

Usually, these are factories, warehouses, and other commercial and industrial buildings where the floors see a lot of traffic.

In order to protect an industrial concrete floor from damage, it is important to coat it with a floor coating. Floor coatings help to extend the life of a floor by protecting it from dirt, spills, and other sources of wear and tear. They also give the floor a smooth finish that is easy to clean and maintain.

When choosing a floor coating for an industrial concrete floor, it is important to select one that is specifically designed for high-traffic areas. This will ensure that the coating can withstand the constant wear and tear that it will be exposed to. Additionally, the floor coating should be easy to clean and maintain so that it can keep the floor looking its best for years to come.top-view-two-industrial-workers-wearing-hardhats-reflective-jackets-holding-tablet-checklist-gray-concrete-floor

The Benefits of Coating Your Industrial Concrete Floor

When it comes to concrete floors, there are a variety of options available to meet the specific needs of your business. For industrial concrete floors, for example, a concrete floor coating can offer a number of benefits.

First, it can help to protect the concrete from chemicals and other harsh substances that it may come into contact with. This is especially important in industrial settings where there are a lot of chemicals being used.

Second, it can provide a slip-resistant surface that is safe for employees and customers alike. This is important in any business, but it is especially critical in industries where there are a lot of slippery substances present.

Third, it can improve the appearance of the concrete, making it easier to keep it clean and presentable. This can be important in businesses where a lot of customers see the floor, such as retail stores.

Finally, it can help to extend the life of the concrete by protecting it from wear and tear. This is especially important in high-traffic areas where the floor is subject to a lot of abuse.

When choosing floor coatings for your industrial flooring, be sure to select one that is specifically designed for industrial concrete floors. This will ensure that you enjoy all of the benefits that the coating has to offer.

Types of Concrete Floor Coatings

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Epoxy Floor Coatings

Epoxy floor coatings are a popular choice for concrete floors in both residential and commercial settings. Often used in garages, industrial facilities, and warehouses, epoxy flooring is known for its durability and slip-resistant surface. Epoxy floor coatings are made up of two parts: a resin and a hardener.

When these two substances are mixed together, a chemical reaction happens when the two form a chemically bonded coating that adheres to the concrete surface. Once the epoxy has cured, it creates a tough and durable finish that can resist heavy foot traffic and withstand exposure to harsh chemicals.

In addition to its practical benefits, epoxy flooring also offers a wide range of aesthetic options. From solid colors to decorative flakes, epoxy flooring can be customized to suit any style preference.

Acrylic floor coatings

Acrylic floor coatings are a type of concrete floor coating that is commonly used in industrial and commercial environments. These coatings are typically applied to concrete floors and industrial floor that has been damaged or stained in order to create a smooth, consistent finish.

Acrylic coatings are available in a variety of colors and styles and can be customized to match the specific needs of any business. In addition to their aesthetic appeal, acrylic floor coatings also provide a number of practical benefits.

For example, these coatings can help to improve the durability of concrete floors and make them easier to clean and maintain. Additionally, acrylic floor coatings can also help to resist stains and wear, making them an ideal choice for high-traffic areas.

Urethane floor coatings

Urethanes floor coatings are a type of floor coating that is commonly used on concrete floors, particularly industrial concrete floors.

There are many benefits to using urethane floor coatings, including the fact that they are very durable and resist wear and tear. Urethanes floor coatings also have a very high resistance to chemical spills and stains, making them an ideal choice for industrial floors.

In addition, urethane floor coatings offer good slip resistance, which is important in industries where there is a risk of slipping or falling.

Overall, urethane floor concrete coating is an excellent option for protecting your industrial concrete floor or even a concrete slab from wear and tear.

How to Apply a Protective Coating to Industrial Floor Concrete

Most floor coatings can be applied to concrete in an industrial setting.

The most common method is diamond grinding or shot blasting where the floor is first cleaned and then a primer is applied. After the primer has dried, the floor coating can be applied using a roller or squeegee. This process can be done using a variety of equipment, including a hand-held grinder, a floor buffer, or a floor polisher.

For best results, it is important to follow the manufacturer's instructions for applying the floor coating. In general, it is a good idea to apply two coats of the coating, allowing each coat to dry completely before applying the next.

Diamond Grinding

Diamond grinding is a type of concrete floor prep that removes the top layer of concrete to expose the aggregate beneath. This process is typically used to prepare a concrete floor for a new coating or sealer.

First, the diamond abrasive pads are attached to a floor grinder. The grinder is turned on anisd moved across the surface of the concrete in a slow, consistent manner. The diamond abrasives grind away at the concrete, slowly removing material until the desired finish is achieved.

One of the benefits of diamond grinding is that it can be used to create a wide variety of finishes, from very smooth to very textured. The amount of grinding required will depend on the desired finish. For example, a smoother finish will require less grinding than a more textured finish.

Shot Blasting

Shot blasting is typically performed by a professional contractor who has the experience and equipment necessary to safely and effectively blast concrete. With shot blasting, steel shot is propelled at high speeds onto the surface of the concrete.

This process is very effective at cleaning and preparing concrete for a new coating or sealer. It can also be used to create a variety of finishes, from very smooth to very textured.

To begin, first, the contractor will wet down the concrete with a hose to prevent the shot from bouncing back and causing damage. Then, the contractor will set up the shot blasting equipment and begin blasting the concrete.

The contractor will move the equipment back and forth across the surface of the concrete until the desired finish is achieved. The shot will remove any surface contaminants and leave behind a smooth, even surface. After shot blasting, it is important to vacuum up any dust and debris before applying a new coating or sealer.

Applying the Coating

Next, the surface should be thoroughly cleaned and allowed to dry completely. Once the surface is prepared, the coating can be applied according to the manufacturer's instructions.

In most cases, multiple coats will be needed to achieve the desired thickness and durability. Finally, the coating should be allowed to cure completely before the area is put back into service.

By following these simple steps, you can ensure that your new coating will stand up to even the most demanding industrial applications.

Where is Industrial Concrete Used?

Industrial concrete is a versatile building material that can be used in a variety of applications. One common use for industrial concrete is car parks. The durability and slip-resistant surface of industrial concrete make it an ideal material for car parks, which need to be able to withstand heavy traffic and weather conditions.

Industrial concrete can also be used for flooring, both in residential and commercial settings. Its durability and easy maintenance make it a popular choice for high-traffic areas such as restaurants and shopping centers.

In addition, industrial concrete can be used in a variety of residential applications, from driveways to patios. Whether you need a strong and durable surface for your car park or a stylish and easy-to-maintain floor for your home, industrial concrete is a great option.

Maintenance Tips for Keeping Your Industrial Concrete in Good Condition

1. Sweep regularly

Industrial concrete floors can get very dirty, so it's important to sweep them on a regular basis. This will help to prevent the build-up of dirt and debris, which can damage the floor over time.

2. Mop regularly

In addition to sweeping, you should also mop your industrial concrete floor on a regular basis. This will help to remove any lingering dirt and debris, as well as any spills or stains. Make sure to use a pH-neutral cleaner to avoid damaging the floor.

3. Seal the floor

Once every few years, you should seal your industrial concrete floor with a high-quality sealer. This will help to protect the floor from damage and make it easier to keep clean.

4. Polish the floor

If you want your industrial concrete floor to really shine, you can polish it on a regular basis. This will help to give it a smooth, glossy finish that is easy to clean and maintain.

By following these maintenance tips, you can keep your industrial concrete floor looking its best for years to come.

Conclusion

Industrial concrete is great for its rigidity, but like anything, you need to keep up on its maintenance in order for it to last long. Make sure that you take note of the steps in this post so you can have your concrete floor stronger than ever. If all else fails, you can always fire professionals who can get the job done for you.New call-to-action

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